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Canon inkjet printer

Inkjet printers

Last updated: December 6, 2009.

Twenty or thirty years ago, many people thought computers would make paper obsolete. The Xerox company, which pioneered photocopiers in the 1960s, became so worried that paper was going to disappear (and wipe out its lucrative business) that it set up a famous laboratory called PARC to develop computers instead. Ironically, even though Xerox PARC helped to invent the computers we all rely on today, paper stayed as popular as ever: people loved it and it was just good too an invention to replace. Now, thanks to the popularity of home computers and digital cameras, more people have printing machines in their homes than ever before—and most of them are inkjet printers. But how exactly do they work?

Photo: A portable Canon inkjet printer from the late 1990s. This one also works as a scanner if you replace the print head with a scanner cartridge.

Printing with metal type

Type hammers in a typewriter

Let's rewind a few hundred years, back to the 15th century. There was some small-scale printing with wooden blocks before this time, but printing only really took off when a German printer named Johannes Gutenberg (c.1400–1468) invented something called movable metal type around 1450. If you've ever seen a typewriter (a personal letter-writing machine popular until computers came along in the 1980s), you'll know all about metal type. A typewriter has a keyboard like the one on a computer, but instead of making letters appear one at a time on the screen, it prints them directly onto a piece of paper. Inside the typewriter, there are metal letters called pieces of type. As you press the keys, the pieces of type hammer against a ribbon covered in ink and make an impression on the paper. Gutenberg was the pioneer of metal type. He made thousands of little metal letters (printed in relief and in reverse) and moved them around inside wooden blocks so he could print any page he liked—hence the name "movable metal type".

Photo: The metal type in a relatively modern typewriter. The letters are backward so they print the right way round when they press an inked ribbon against the paper.

Typewriters were based on Gutenberg's invention and took off in the 1860s after American journalist Christopher Latham Sholes (1819–1890) and his partners made the first really practical typing machine (dozens of other people had tried before). Although typewriters were a brilliant invention, they could make only one copy of a piece of information at a time. Because they printed directly onto the paper, typing could be slow and messy and mistakes were difficult to correct. When business computers started to become popular in the 1960s, many people became interested in using them as word processors: highly automated typewriters that allowed text to be typed onto a screen, edited and corrected until it was perfect, and only then printed out onto paper.

Impact printing

Early computer printers borrowed heavily from typewriter technology, but it soon became obvious that better methods were needed for quicker and more efficient printing. Instead of using rows of metal levers to hammer letters against the page, as in a typewriter, computer printers (and electric typewriters, which were similar) started to use three other technologies. One of them was called a golf ball. The golf ball typewriter or printer has all the letters, numbers, and other characters it needs to print arranged on the surface of a metal ball. To print a word, the ball rotates at high speed until the right piece of type is facing the paper. Then it flips up and bashes the type against a ribbon, pressing the letter onto the page. Having done that, it spins round to the next letter... and so on. The second printing technology was called a daisy wheel, in which the type letters are arranged like petals around a central wheel. A bit like a golf ball, the daisy wheel rotates at high speed, stopping to press letters against the ribbon when they are in the correct position.

Hacker emblem as an example of dot-matrix printing

A third printing technology, known as dot-matrix, was popular from the 1970s until relatively recently. In a dot-matrix printer, there is no metal type at all. Instead, letters are printed by an array (square pattern) of 35 or more metal needles that press against a ribbon in different patterns to make whichever letter, number, or other character is required. Dot-matrix printers produce a characteristic 'dotty'; print finish that you still sometimes see on bills and invoices.

Picture (right): Using dots to make larger shapes is the basic idea of dot-matrix printing. This design is known as the Hacker Emblem.

Inkjet printing

Inkjet printers were really an evolution of dot-matrix printers. Instead of metal needles, they use hundreds of tiny guns to fire dots of ink at the paper instead. The characters they print are still made up of dots, just like in a dot-matrix printer, but the dots are so very tiny that you cannot see them. Different types of inkjet printer fire the ink in various ways. In Canon printers, the ink is fired by heating it so it explodes toward the paper in bubbles. This is why Canon sells its printers under the brand name "Bubble Jet". Epson printers work a slightly different way. They use an effect called piezoelectricity. Tiny electric currents controlled by electronic circuits inside the printer make miniature crystals jiggle back and forth, firing ink in jets as they do so. You can think of inkjet printers very simply as a firing squad of nozzles rattling off millions of dots of ink at the paper every single second!

How inkjet printers work

Inkjet printers can make any letter, number, or other character from a pattern of tiny dots. Old-style dot-matrix printers did this too with a five by seven square of metal needles. With 64 dots (eight by eight), you can make virtually any character—but things tend to look a bit dotty:

Printing characters with dots

Inkjet printers fire thousands of dots to make much better print quality. Even an average inkjet can print 600 dots per inch (dpi), which is about ten times better than the crudest dot-matrix. A really good photo-quality inkjet can print at nearly 5000 dpi.

In my printer, the ink comes out of nozzles in a slit on the underside of the print cartridge. With the printer's front cover open, you can see the print cartridge sitting inside:

Inkjet printer cartridge inside printer

Now here's the cartridge (sometimes called the print head) removed from the printer and turned upside down, showing the slits where the inkjet nozzles are located. The single long slit on the right is where black ink comes out. The three smaller slits on the left are for the three colored inks that make color prints. Note the pattern of copper connectors on the front that connect the cartridge to the printer's electronics.

Inkjet printer nozzles

The inkjet nozzles build up a whole page of text or graphics from millions of separate dots. Controlled by your computer, the ink cartridge scans from left to right across the page and back again, depositing ink as it goes. Each time it reaches the end of a line, the paper advances forward slightly so the next line can be printed. With the front of my printer open, you can clearly see all the important bits:

What are the main parts of a printer?

Inside an inkjet printer

  1. Gears driven by an electric motor turn rollers that advance the paper through the printer.
  2. A flexible cable carries printing instructions from the electronic circuit inside the printer to the moving cartridge.
  3. Plastic and rubber rollers pinch the paper tightly so it can be moved through the printer with absolute precision.
  4. A sturdy metal rail guides the printer cartridge as it moves back and forth.
  5. Spiked wheels at the front of the printer help to grip the paper securely and move it precisely.
  6. The print cartridge prints from left to right then reverses the print information and prints backwards from right to left. This is known as bidirectional printing and allows pages to be printed much faster.

Further reading

You might like to check out these related articles on our website:

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Text copyright © Chris Woodford 2006. All rights reserved.

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