
Zinc
Last updated: July 31, 2009.
Need to stop a shed roof going rusty? Want to shake off a niggling cold? Afraid of getting
sunburned? Looking for a handy way of storing electricity in a
battery? Think zinc! Not as valuable as platinum or
gold, less shiny than silver or
copper, zinc is certainly one of the least glamorous metals—right at
the end of the alphabet where you don't notice it. But that doesn't make it any the less interesting or useful.
Let's take a closer look at one of the metallic heroes of everyday life!
Photo: Zinc in action in a typical zinc-carbon battery. Unfortunately, you can't see the zinc
in this picture but if you're curious to know where it is, look at Wikipedia's cutaway of a
zinc-carbon battery.
What is zinc?
A reasonably shiny, blueish-white metal, zinc is one of the 92 naturally occurring
chemical elements—the 24th most common in Earth's crust. "Common"
is not quite what you might think, however: dig out a
tonne of Earth and you'll find it contains a measly 65 grams (2.3 oz)
of zinc!
If you're chemically minded, you'll find zinc in group 12
(formerly IIb) of the periodic table where its neighbors are copper and
gallium. It's a transition element—one of those elements in the
center of the periodic table whose properties are slightly less
predictable than the elements in the groups at the outer edges.

Photos: Zinc in its solid and liquid form. Left: Zinc being worked on a lathe. Photo by William Weinert
courtesy of US Navy.
Right: This may look like hot water pouring from a kettle, but it's actually molten zinc at the
horribly high temperature of 524°C (975°F)—over five times the temperature of boiling water!
Zinc is a solid at room temperature but melts into a liquid above 420°C (787°F). Photo by Janice Kreischer
courtesy of US Navy.
Where do we get zinc from?

Photo: Gilman zinc mine on Battle Mountain, Eagle County, Colorado.
Photo courtesy of US Geological Survey (USGS).
Like most other metals, zinc doesn't occur in its pure form in nature but combined
with other elements in minerals such as zinc oxide, zinc silicate,
and zinc carbonate. It's the usual story! If you want the pure zinc,
you need to take huge truckloads of a raw, zinc-containing mineral and put it
through a multi-stage refining process (involving several separate
physical and chemical steps) to remove the other elements.
Starting out with zinc sulfide, for example, you grind it up into a powder,
wash it to get rid of the sulfides of other metals that are usually
mixed in, and eventually you end up with zinc oxide (ZnO). You leach
this (react it with sulfuric acid) to get a solution of zinc sulfate
in water. Then you use electrolysis (an electro-chemical
process similar to a battery working in reverse) to separate out the pure zinc
metal. You can also produce zinc from its minerals by smelting
(heating with carbon); traditionally, that's how it was made.
What is zinc like?
If someone shows you a piece of zinc, it will probably look dull grayish-white. But what you're
looking at will be zinc oxide, which forms when zinc reacts with
oxygen in moist air; pure zinc is actually a shiny, blueish, whiteish,
silverish sort of a color. Zinc isn't like iron (the kind of super-tough metal you'd
use for building bridges): it's normally very brittle. But heat it up to about 100–150°C
(212–302°F) and it becomes malleable (easy to bend and work), so you can make it
into a variety of shapes or roll it into thin sheets. Like other metals, zinc is a crystalline
solid: atoms of zinc lock together into hexagonal
close-packed (HCP) crystals.
What is zinc used for?

Most zinc is used in galvanization.
Galvanizing is a process based on electrolysis that involves
covering iron and steel with a thin, protective layer of zinc (and
thus, zinc oxide) to prevent rusting (corrosion) in moist air or
water. All kinds of everyday things are galvanised, from metal roofs
and gutters on buildings to water tanks inside people's homes. Quite a lot of
zinc ends up in disposable, zinc-carbon batteries (the cheapest, everyday, non-rechargeable ones).
Making brass is another leading use for zinc.
Photo: Putting a new galvanized roof on a building.
Photo by Michael Featherston courtesy of Defense Imagery.
Zinc readily forms a variety of useful compounds such as zinc sulfide (a phosphor
used in old-style cathrode-ray tube televisions and
oscilloscopes,
fluorescent lamps, and
luminous paint), zinc sulfate (used as a
weedkiller and in textile manufacture), zinc oxide (an additive and
catalyst used to make rubber and improve the properties of such
diverse things as plastics,
paints, inks,
concretes,
suncreens, and
cosmetics). A number of well-known alloys include zinc. Brass, for
example, is made from copper and zinc; dental amalgam, gunmetal, and
some types of solder also contain zinc.

Perhaps surprisingly, the zinc that stops your water tank going rusty is also—even as
you're reading this—helping your body to stay healthy. You may have
noticed that all kinds of cough and cold remedies contain zinc, as do
vitamin tablets and supplements (and many breakfast cereals). Zinc
deficiency is linked with many different health problems and illnesses,
but doesn't really affect people in affluent nations, such as the
United States, where most enjoy a good diet; it's much more of a
problem in developing countries.
Photo: Zinc oxide fabric has a variety of useful properties, offering resistance to
heat and
ultraviolet light. Some scientists think this material could be used to make
clothes that would automatically generate electricity as you walk along! In this electron microscope photograph, you can clearly see the woven fabric fibers. Photo courtesy of
NASA Glenn Research Center (NASA-GRC).
How was zinc discovered?
No-one knows exactly who first discovered zinc or put it to use, but archaelogists have
discovered zinc-based alloys in sites dating from prehistoric times.
We also know that the Romans (whose empire flourished in Europe from
27BCE to 395 CE) made brass coins from copper and zinc, although they
didn't recognize or identify zinc as a pure metal. Another millennium
passed before people began to use zinc as a metal by itself.
Historians think this first happened in India in the 13th century;
about 300 years later, the Chinese were producing zinc on a large
scale. The modern age of zinc began in the mid-18th century and two
Europeans share the credit. In 1737, English metallurgist William
Champion (1709–1789) developed and patented the process of making
pure zinc by smelting calamine (zinc oxide and iron oxide) with
charcoal on a huge, industrial scale. Zinc was finally recognized as
an element in 1746, thanks to the efforts of a German chemist named
Andreas Sigismund Marggraf (1709–82), who used similar techniques to
Champion to study zinc in detail in his laboratory.
Further reading