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tunnel at Yucca Mountain

Tunnels

Last updated: September 12, 2008.

Tunnels are long underground passageways that carry highways, railroads, and pipelines under mountains, seas, and rivers. Digging a tunnel can be difficult and dangerous, but the benefits of being able to transport things in a straight line usually outweight the costs of the massive engineering operation. Tunnels were once dug entirely by hand. Today, gigantic tunnel-boring machines make tunneling both quicker and safer.

Photo: A tunnel at Yucca Mountain, the proposed nuclear waste site in Nye County, United States. Photo courtesy of US Department of Energy.

Digging tunnels

Different types of tunnels are used in different types of terrains. Shallow tunnels are often dug by the "cut-and-cover" method, which involves excavating a long trench, adding reinforced sides, roof, and floor or preformed pipe-like tunnel sections, and then covering the whole thing over with spoil (the original excavated material). Where shallow cut-and-cover tunnels are not possible, deep tunnels must be bored using drills, explosives, or boring machines.

Tunneling can be very hazardous. Apart from the risk of earth collapsing before the roof has been properly reinforced, difficulties include water pouring into the tunnel from aquifers (natural underground water reservoirs), dust from blasting, trapped gas, and the heat and humidity of working deep beneath Earth's surface. All these things can kill construction workers.

The dangerous nature of tunneling has not prevented the construction of many remarkable tunnels. As long ago as 36 BCE, Romans built a road tunnel 4800 ft (1463 m) long between Naples and Pozzuoli entirely by hand. Today's tunnels are much longer. The world's longest rail tunnel, the Seikan Tonneru between mainland Japan and the island of Hokkaido, is 33.5 miles (53.6 km) long, and took 22 years to excavate. 3000 people helped construct the tunnel, 34 of whom were killed before it was completed in 1988.

The Channel Tunnel

Since 1991, England and France have been linked by an underground tunnel 31 miles (50 km) long. The tunnel actually consists of two parallel railroad tunnels and a smaller service tunnel running between them approximately 148 ft (45 m) below the sea. Cross-tunnels between the main tunnels provide maintenance and emergency access and ventilation. Work began in 1987 and tunnel-boring machines working simultaneously outward from Folkestone, England, and Calais, France, finally met in the middle in 1990.

tunnel boring machine or TBM

The tunnel-boring machines (also known as TBMs or "moles") used to dig the Channel Tunnel advanced up to 246 ft (75 m) a day. How do machines like this work? A rotating cutter chips away spoil, which is carried backward on a conveyor into railroad trucks. Powerful hydraulic rams shift the position of the cutter and a laser guidance system keeps it moving straight. Giant gripper pads hold up the tunnel as it is being excavated and, just behind them, reinforced concrete tunnel supports are lifted into place as the machine moves along.

The cutting head of each Channel Tunnel boring machine is 28.2 ft (8.6 m) in diameter and rotates 2-3 times per minute. As the cutter is pressed against the tunnel face, spoil is removed through the slots in the cutting head. Some 11 different moles were used, with cutting heads hard enough to excavate soft chalk marl and wide enough to cut a tunnel of exactly the right diameter.

Photo: Tunnel boring machines ("moles") like this were used to dig the Channel Tunnel. Photo courtesy of US Department of Energy.

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